Hale Engineering Consulting
The authority in industrial automation and PLC control systems
Precision-built consultancy for complex operations
At Hale Engineering Consulting, we go beyond engineering—we solve real-world industrial problems with intelligent automation and control. Led by Director Andy Hale, a seasoned specialist in Siemens, Allen Bradley, and Mitsubishi platforms, we deliver end-to-end consulting solutions that enhance performance, reduce risk, and future-proof your operations.
Whether you’re modernising legacy systems, scaling production, or ensuring compliance in a regulated environment—we’re the technical partner who speaks your language and delivers without compromise.
What we do
We specialise in automation and electrical engineering consulting for high-performance, high-stakes environments. Our services cover the full lifecycle of your systems—from audit and concept through to commissioning and optimisation.
Our consultancy expertise includes:
Bespoke Industrial Automation
Custom PLC and control strategies tailored to your site’s processes, risks, and production goals.
PLC & SCADA Programming
Specialist development and integration using Siemens, Allen Bradley, Omron, and Mitsubishi platforms.
Process & Energy Optimisation
AI-powered and logic-driven automation strategies that improve yield and reduce operating costs.
Industrial Robotics & Motion Control
High-precision systems for assembly, packaging, and material handling—fully integrated with your existing infrastructure.
Legacy Upgrades & Future-Proofing
Migration of outdated systems to modern architectures, including full I/O mapping, reprogramming, and testing.
Emergency Troubleshooting & 24/7 Support
When it can’t wait, we deploy quickly to assess, stabilise, and restore critical operations.
Industries we serve
We don’t dabble—we specialise. Our consulting services are purpose-built for sectors where compliance, uptime, and traceability are non-negotiable.
Manufacturing & Production
From automotive to food packaging, we optimise process lines, integrate safety systems, and deliver modern automation that scales.
Utilities & Water Treatment
SCADA and PLC upgrades, pumping station controls, and secure remote monitoring for treatment facilities across the UK.
Warehousing & Distribution
Controls for conveyors, sensors, and zone safety—built to meet the demands of fast-moving logistics and distribution hubs.
Pharmaceutical & Life Sciences
Validated automation solutions, traceable upgrades, and clean installs that meet GMP, QA, and audit standards.
Energy & Infrastructure
We support energy providers with resilient control architectures, emergency systems, and regulatory compliance across plants and grid infrastructure.
Incineration & Recycling
Robust automation for thermal processing, weighing, sorting, and safety systems in harsh industrial environments.
Why clients choose Hale Engineering Consulting
Deep PLC & automation expertise
Decades of experience in mission-critical platforms and environments
Full-lifecycle approach
From technical audits and system design to implementation, training, and long-term support
Regulatory alignment
PUWER, HSE, IEC, ISO and sector-specific compliance always baked in
Engineer-led, not sales-led
We give you straight answers and practical recommendations—no fluff, no upsell
We don’t just fix symptoms—we build systems that work, scale, and stand up to scrutiny.
Featured Projects & proven results
PLC System Overhaul – Medical Incineration Facility, West Midlands UK
Client: Tradebe
Scope: Complete upgrade of legacy PLC infrastructure to a modern, secure, and scalable system.
Outcome: Enhanced system reliability, improved data analytics, and reduced operational risks.
PLC Integration for Automotive Assembly Line – Southeast UK
Client: Rolls Royce
Scope: Design and implementation of a new PLC-controlled air handling system to control temperature and humidity of veneer storage areas.
Outcome: Protect the quality of high value material inventory, increased throughput of materials, improved product consistency, and reduced manual intervention.
Innovative Gas Booster System Design for a Glass Manufacturing Research Body - Northeast UK
Client: Glass Futures
Scope: Rapid design and installation of a bespoke Siemens control system for a glass furnace gas booster system, ensuring compliance with stringent standards.
Outcome: Efficient and reliable control, full system integration, compliance with client and latest industry standards.
Certifications & standards we work to:
We work to the standards your site, auditor, and insurer expect—no shortcuts.
PUWER (Provision and Use of Work Equipment Regulations)
HSE machinery safety standards
IEC 61439 – Low-voltage switchgear and controlgear assemblies
IEC 62061 & ISO 13849 – Functional safety of electrical control systems
Full electrical testing and inspection documentation provided
Let’s build the future of automation—together
Whether you’re planning a system upgrade, solving a recurring fault, or building a next-gen facility, Hale Engineering Consulting brings clarity, confidence, and control to your automation journey.
Hale Engineering – Where precision meets performance.
Contact us:
Proudly partnered with:
+44 20 8154 6102
info@hale-eng.co.uk
Member of:
Contact us:
+44 20 8154 6102
info@hale-eng.co.uk
Proudly partnered with:
Member of: