Hale Engineering Consulting

The authority in industrial automation and PLC control systems

Precision-built consultancy for complex operations

At Hale Engineering Consulting, we go beyond engineering—we solve real-world industrial problems with intelligent automation and control. Led by Director Andy Hale, a seasoned specialist in Siemens, Allen Bradley, and Mitsubishi platforms, we deliver end-to-end consulting solutions that enhance performance, reduce risk, and future-proof your operations.

Whether you’re modernising legacy systems, scaling production, or ensuring compliance in a regulated environment—we’re the technical partner who speaks your language and delivers without compromise.

What we do

We specialise in automation and electrical engineering consulting for high-performance, high-stakes environments. Our services cover the full lifecycle of your systems—from audit and concept through to commissioning and optimisation.

Our consultancy expertise includes:

Bespoke Industrial Automation

Custom PLC and control strategies tailored to your site’s processes, risks, and production goals.

PLC & SCADA Programming

Specialist development and integration using Siemens, Allen Bradley, Omron, and Mitsubishi platforms.

Process & Energy Optimisation

AI-powered and logic-driven automation strategies that improve yield and reduce operating costs.

Industrial Robotics & Motion Control

High-precision systems for assembly, packaging, and material handling—fully integrated with your existing infrastructure.

Legacy Upgrades & Future-Proofing

Migration of outdated systems to modern architectures, including full I/O mapping, reprogramming, and testing.

Emergency Troubleshooting & 24/7 Support

When it can’t wait, we deploy quickly to assess, stabilise, and restore critical operations.

Industries we serve

We don’t dabble—we specialise. Our consulting services are purpose-built for sectors where compliance, uptime, and traceability are non-negotiable.

Manufacturing & Production

From automotive to food packaging, we optimise process lines, integrate safety systems, and deliver modern automation that scales.

Utilities & Water Treatment

SCADA and PLC upgrades, pumping station controls, and secure remote monitoring for treatment facilities across the UK.

Warehousing & Distribution

Controls for conveyors, sensors, and zone safety—built to meet the demands of fast-moving logistics and distribution hubs.

Pharmaceutical & Life Sciences

Validated automation solutions, traceable upgrades, and clean installs that meet GMP, QA, and audit standards.

Energy & Infrastructure

We support energy providers with resilient control architectures, emergency systems, and regulatory compliance across plants and grid infrastructure.

Incineration & Recycling

Robust automation for thermal processing, weighing, sorting, and safety systems in harsh industrial environments.

Why clients choose Hale Engineering Consulting

Deep PLC & automation expertise

Decades of experience in mission-critical platforms and environments

Full-lifecycle approach

From technical audits and system design to implementation, training, and long-term support

Regulatory alignment

PUWER, HSE, IEC, ISO and sector-specific compliance always baked in

Engineer-led, not sales-led

We give you straight answers and practical recommendations—no fluff, no upsell

We don’t just fix symptoms—we build systems that work, scale, and stand up to scrutiny.

Featured Projects & proven results

PLC System Overhaul – Medical Incineration Facility, West Midlands UK
Client: Tradebe

Scope: Complete upgrade of legacy PLC infrastructure to a modern, secure, and scalable system.

Outcome: Enhanced system reliability, improved data analytics, and reduced operational risks.

PLC Integration for Automotive Assembly Line – Southeast UK
Client: Rolls Royce

 Scope: Design and implementation of a new PLC-controlled air handling system to control temperature and humidity of veneer storage areas.

Outcome:  Protect the quality of high value material inventory, increased throughput of materials, improved product consistency, and reduced manual intervention.

Innovative Gas Booster System Design for a Glass Manufacturing Research Body - Northeast UK
Client: Glass Futures

Scope: Rapid design and installation of a bespoke Siemens control system for a glass furnace gas booster system, ensuring compliance with stringent standards.

Outcome: Efficient and reliable control, full system integration, compliance with client and latest industry standards.

Certifications & standards we work to:

We work to the standards your site, auditor, and insurer expect—no shortcuts.

PUWER (Provision and Use of Work Equipment Regulations)

HSE machinery safety standards

IEC 61439 – Low-voltage switchgear and controlgear assemblies

IEC 62061 & ISO 13849 – Functional safety of electrical control systems

Full electrical testing and inspection documentation provided

Let’s build the future of automation—together

Whether you’re planning a system upgrade, solving a recurring fault, or building a next-gen facility, Hale Engineering Consulting brings clarity, confidence, and control to your automation journey.

Hale Engineering – Where precision meets performance.

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