Our Case Studies

Our client approached Hale Engineering with a pressing need: an automated solution to manage their tank-filling process with precision and without the constant worry of overfilling. This was no ordinary challenge—it demanded a bespoke solution that could blend...

Client Challenge: The client required an efficient, safe, and automated solution to drop-test material samples from determined heights. The process needs to be accurate and repeatable to produce precise data. Hale Engineering was tasked with designing a system to...

Hale Engineering was engaged in enhancing the emergency vent system at an incineration plant by integrating a new valve set into the electrical and control systems. While the project initially focused on wiring the valve actuators to the plant’s control systems, the...

When a critical refrigeration system became inoperable due to a failed universal controller, the system’s operator turned to Hale Engineering for a swift and effective resolution. With operations reliant on maintaining precise refrigeration settings, the failure posed...

When an established metal fabrication company faced an unexpected production halt, they turned to Hale Engineering for swift and reliable support. With operations disrupted due to the failure of a vital machine, the company sought an immediate solution to restore...

We were recently called in to resolve a lighting issue on the mezzanine floor of a facility. Several baton lights on the lower mezzanine floor had stopped working, and a photocell light on the upper floor near the bin lift had also been out of action for some time....

Thermal imaging has become an essential tool in diagnosing electrical overheating, offering a non-invasive way to ensure safety, efficiency, and equipment reliability. By detecting heat emitted from electrical components, thermal imaging allows engineers to identify...

Maintaining equipment health is crucial in industrial operations. Programmable Logic Controllers (PLCs), are integral to automation and control, require regular maintenance to ensure efficiency, longevity, and safety. However, many industrial sites struggle with...

Our client recently reported operational difficulties with their Kawasaki bin washing robot. The robot exhibited issues with both bin handling and lid opening, specifically failing to securely grasp and maneuver the bins, and experiencing malfunctions with the bin lid...