Our Case Studies

When an established metal fabrication company faced an unexpected production halt, they turned to Hale Engineering for swift and reliable support. With operations disrupted due to the failure of a vital machine, the company sought an immediate solution to restore...

We were recently called in to resolve a lighting issue on the mezzanine floor of a facility. Several baton lights on the lower mezzanine floor had stopped working, and a photocell light on the upper floor near the bin lift had also been out of action for some time....

Thermal imaging has become an essential tool in diagnosing electrical overheating, offering a non-invasive way to ensure safety, efficiency, and equipment reliability. By detecting heat emitted from electrical components, thermal imaging allows engineers to identify...

Maintaining equipment health is crucial in industrial operations. Programmable Logic Controllers (PLCs), are integral to automation and control, require regular maintenance to ensure efficiency, longevity, and safety. However, many industrial sites struggle with...

Our client recently reported operational difficulties with their Kawasaki bin washing robot. The robot exhibited issues with both bin handling and lid opening, specifically failing to securely grasp and maneuver the bins, and experiencing malfunctions with the bin lid...

A new customer Tradebe in Wrexham approached Hale Engineering, given the companies recognised expertise in waste incineration, to upgrade an old boiler panel and make PLC and SCADA modifications to improve the safety and efficiency of the plant. The project involved...

In efforts to increase efficiency an industrial processing client reached out to us for a comprehensive plant control system upgrade. As part of this project, Hale Engineering was tasked with conceptualising a new control room design to optimise efficiency and...

Design projects are not often conducted by the engineering consultant company. However, here at Hale we change the norm. Our most recent project was to assist our client to overhaul an existing robotic bin wash line and in this case study we will discuss how we did...

Hale Engineering specialises in various areas of industrial engineering. We are unique in the way we offer a variety of services, from consultation to design and installation. Recently, we undertook a project that not only showcased our wide range of skills but also...