by Hale Engineering | Nov 10, 2026 | Case Studies
An operator sees a temperature on screen. A remote input/output (I/O) panel sees an electrical signal. Hale Engineering Consultancy & Services Ltd reviewed the panel drawings and prepared a factory acceptance test (FAT) procedure that defined how engineers would...
by Hale Engineering | Oct 30, 2026 | Case Studies
Hale Engineering Consultancy & Services Ltd completed a medical waste incinerator burner upgrade in the UK, integrating five Weishaupt gas burners with an existing Allen-Bradley CompactLogix programmable logic controller (PLC). Its 4–20 mA modulation logic and...
by Hale Engineering | Oct 22, 2026 | Case Studies
Every manufacturer that invests in automation eventually faces the same question: who is going to keep it running? This case study follows the design of a dual-robot training cell that lets operators, maintenance engineers and apprentices learn on real equipment, make...
by Hale Engineering | Oct 20, 2026 | Case Studies
Hale Engineering Consultancy & Services Ltd completed a thermocouple cable replacement on four temperature loops serving a rotary kiln and waste heat recovery boiler at a clinical waste incineration facility. Engineers traced unstable signals to degraded cabling...
by Hale Engineering | Sep 11, 2026 | Case Studies
Hale Engineering completed a pre-tipper PLC upgrade after ageing controls and missing plant connectivity prolonged fault recovery. Engineers traced undocumented wiring, built a new CompactLogix control panel and integrated the machine with SCADA. The upgrade improved...
by Hale Engineering | Aug 14, 2026 | Case Studies
Hale Engineering completed an industrial OT network survey after frequent shutdowns were linked to an unlabelled, undocumented network. Engineers traced every network cable, identified connected devices and IP addresses, and produced a clear network diagram and...