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Case Study: Remote I/O Panel FAT Procedure Defines Workshop Tests

Case Study: Remote I/O Panel FAT Procedure Defines Workshop Tests

by Hale Engineering | Nov 10, 2026 | Case Studies

An operator sees a temperature on screen. A remote input/output (I/O) panel sees an electrical signal. Hale Engineering Consultancy & Services Ltd reviewed the panel drawings and prepared a factory acceptance test (FAT) procedure that defined how engineers would...
Case Study: Retrofitting a Medical Waste Incinerator with Weishaupt Modulating Burners and 4–20 mA PID Control

Case Study: Retrofitting a Medical Waste Incinerator with Weishaupt Modulating Burners and 4–20 mA PID Control

by Hale Engineering | Oct 30, 2026 | Case Studies

Hale Engineering Consultancy & Services Ltd completed a medical waste incinerator burner upgrade in the UK, integrating five Weishaupt gas burners with an existing Allen-Bradley CompactLogix programmable logic controller (PLC). Its 4–20 mA modulation logic and...
Automation training cell: building robotics and PLC skills away from the live line

Automation training cell: building robotics and PLC skills away from the live line

by Hale Engineering | Oct 22, 2026 | Case Studies

Every manufacturer that invests in automation eventually faces the same question: who is going to keep it running? This case study follows the design of a dual-robot training cell that lets operators, maintenance engineers and apprentices learn on real equipment, make...
Case Study: Thermocouple Cable Replacement Restores Stable Temperature Signals

Case Study: Thermocouple Cable Replacement Restores Stable Temperature Signals

by Hale Engineering | Oct 20, 2026 | Case Studies

Hale Engineering Consultancy & Services Ltd completed a thermocouple cable replacement on four temperature loops serving a rotary kiln and waste heat recovery boiler at a clinical waste incineration facility. Engineers traced unstable signals to degraded cabling...
Case Study: Pre-Tipper PLC Upgrade Improves Fault Diagnosis and Reduces Downtime

Case Study: Pre-Tipper PLC Upgrade Improves Fault Diagnosis and Reduces Downtime

by Hale Engineering | Sep 11, 2026 | Case Studies

Hale Engineering completed a pre-tipper PLC upgrade after ageing controls and missing plant connectivity prolonged fault recovery. Engineers traced undocumented wiring, built a new CompactLogix control panel and integrated the machine with SCADA. The upgrade improved...
Case Study: Industrial OT Network Survey Improves Plant Network Visibility and Fault Finding

Case Study: Industrial OT Network Survey Improves Plant Network Visibility and Fault Finding

by Hale Engineering | Aug 14, 2026 | Case Studies

Hale Engineering completed an industrial OT network survey after frequent shutdowns were linked to an unlabelled, undocumented network. Engineers traced every network cable, identified connected devices and IP addresses, and produced a clear network diagram and...
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Recent Posts

  • ANNOUNCEMENT: Hale Engineering and Arlio partner on IT and OT security for UK manufacturers
  • Case Study: Remote I/O Panel FAT Procedure Defines Workshop Tests
  • OT cyber security: lessons from the supermarket freezer attacks
  • Case Study: Retrofitting a Medical Waste Incinerator with Weishaupt Modulating Burners and 4–20 mA PID Control
  • The IT/OT gap in manufacturing: who owns the link between the office and the plant?

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