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Case Study: PLC Modernisation of Industrial Incinerator Control System

Case Study: PLC Modernisation of Industrial Incinerator Control System

by Hale Engineering | May 28, 2026 | Case Studies

This case study looks at the successful delivery of a major control system upgrade for an industrial incinerator, where long-term reliability, safety and operational resilience were critical. The goal was to replace a 30-year-old Mitsubishi PLC system with a fully...
Case Study: Incinerator Control System Upgrade: Improving Reliability, Motor Protection and Plant Visibility

Case Study: Incinerator Control System Upgrade: Improving Reliability, Motor Protection and Plant Visibility

by Hale Engineering | May 28, 2026 | Case Studies

This incinerator control system upgrade case study explains how control system risk can build over time across incineration and industrial process sites. It does not always appear suddenly; it often develops through repeated drive faults, ageing protection devices,...
Case Study: Full MCC Replacement & Plant Rewiring at Industrial Incineration Facility

Case Study: Full MCC Replacement & Plant Rewiring at Industrial Incineration Facility

by Hale Engineering | May 12, 2026 | Case Studies

This case study looks at the successful delivery of a critical electrical upgrade at a high-capacity industrial incineration plant, where reliability, safety and operational continuity are essential. The goal was to modernise the plant’s ageing electrical...
Case Study: Delivering a Smart Safety Solution for a Complex Negative Pressure Requirement

Case Study: Delivering a Smart Safety Solution for a Complex Negative Pressure Requirement

by Hale Eng | Mar 5, 2026 | Case Studies

A client approached our engineering team with a critical safety concern involving the monitoring and control of negative pressure within their ventilation system. The requirement was highly specific: the system needed to detect negative pressure values reaching –70 Pa...
Upgrading an ageing industrial system with a modern Motor Control Centre (MCC)

Upgrading an ageing industrial system with a modern Motor Control Centre (MCC)

by Hale Eng | Mar 24, 2025 | Case Studies

Hale Engineering has been approached to replace an ageing system in an industrial facility with a modern Motor Control Centre (MCC) and enclosure. The existing system was outdated and inefficient, leading to increased maintenance costs, operational challenges, and...
Hale Engineering’s Expertise in Laser Scanning for Control System Design

Hale Engineering’s Expertise in Laser Scanning for Control System Design

by Hale Eng | Mar 5, 2025 | Case Studies

Hale Engineering has undertaken a new project where we are using laser scanning technology to design a replacement control system for an industrial plant. By creating a highly accurate 3D model of the client’s site, we ensure precision in the integration of the new...
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Recent Posts

  • Case Study: PLC Modernisation of Industrial Incinerator Control System
  • Case Study: Incinerator Control System Upgrade: Improving Reliability, Motor Protection and Plant Visibility
  • Case Study: Full MCC Replacement & Plant Rewiring at Industrial Incineration Facility
  • Case Study: Delivering a Smart Safety Solution for a Complex Negative Pressure Requirement
  • The 5 most common mistakes in control system upgrades (and how to avoid them)

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