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Case Study: Legacy Siemens 505 PLC, WinCC SCADA and Industrial Instrumentation Fault Finding

Case Study: Legacy Siemens 505 PLC, WinCC SCADA and Industrial Instrumentation Fault Finding

by Hale Engineering | Jun 30, 2026 | Case Studies

This case study shows how Hale Engineering Consultancy & Services Ltd supported a client with a critical industrial automation fault affecting a legacy Siemens 505 PLC, WinCC Explorer SCADA, flow metering system and weighing instrumentation. The work focused on...
Case Study: Removing Redundant Equipment Safely from a Live Incineration Plant

Case Study: Removing Redundant Equipment Safely from a Live Incineration Plant

by Hale Engineering | Jun 30, 2026 | Case Studies

Removing redundant equipment from a live incineration plant can be technically demanding, especially when redundant equipment remains connected to operational systems. In older industrial plants, legacy cabling, historical modifications and equipment changes can...
Case Study: PLC Modernisation of Industrial Incinerator Control System

Case Study: PLC Modernisation of Industrial Incinerator Control System

by Hale Engineering | May 28, 2026 | Case Studies

This case study looks at the successful delivery of a major control system upgrade for an industrial incinerator, where long-term reliability, safety and operational resilience were critical. The goal was to replace a 30-year-old Mitsubishi PLC system with a fully...
Case Study: Incinerator Control System Upgrade: Improving Reliability, Motor Protection and Plant Visibility

Case Study: Incinerator Control System Upgrade: Improving Reliability, Motor Protection and Plant Visibility

by Hale Engineering | May 28, 2026 | Case Studies

This incinerator control system upgrade case study explains how control system risk can build over time across incineration and industrial process sites. It does not always appear suddenly; it often develops through repeated drive faults, ageing protection devices,...
Case Study: Full MCC Replacement & Plant Rewiring at Industrial Incineration Facility

Case Study: Full MCC Replacement & Plant Rewiring at Industrial Incineration Facility

by Hale Engineering | May 12, 2026 | Case Studies

This case study looks at the successful delivery of a critical electrical upgrade at a high-capacity industrial incineration plant, where reliability, safety and operational continuity are essential. The goal was to modernise the plant’s ageing electrical...
Case Study: Delivering a Smart Safety Solution for a Complex Negative Pressure Requirement

Case Study: Delivering a Smart Safety Solution for a Complex Negative Pressure Requirement

by Hale Eng | Mar 5, 2026 | Case Studies

A client approached our engineering team with a critical safety concern involving the monitoring and control of negative pressure within their ventilation system. The requirement was highly specific: the system needed to detect negative pressure values reaching –70 Pa...
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Recent Posts

  • Case Study: Legacy Siemens 505 PLC, WinCC SCADA and Industrial Instrumentation Fault Finding
  • Case Study: Removing Redundant Equipment Safely from a Live Incineration Plant
  • Case Study: PLC Modernisation of Industrial Incinerator Control System
  • Case Study: Incinerator Control System Upgrade: Improving Reliability, Motor Protection and Plant Visibility
  • Case Study: Full MCC Replacement & Plant Rewiring at Industrial Incineration Facility

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