Our Case Studies
Explore our success stories and discover how Hale Engineering has transformed industrial landscapes through cutting-edge automation and control solutions.
Enhancing Sprinkler Valve System Efficiency: Our Custom Control Panel Project for Water Tank Refill
Our recent project involved the creation of a new control panel for a Sprinkler Valve system which oversees the water tank refill process. Our objective was clear: design a control panel capable of autonomously closing the refill supply valve when the water tank...
Siemens MAG 5000 Meter: Transformative Implementation
Here we have a short case study by Hale Engineering. Sean commissioned a Siemens MAG 5000 flow meter, designed to monitor the m³/h steam flow from a boiler. He configured the 4-20 mA output to an Allan Bradley controller, enabling real-time data transmission and...
Fireshield Transformation – Before and After Project Success
Our mission was to transform this fire pump into booster pumps for a metal shredding facility. This was so that the fire pumps would bolster fire safety. We wanted to ensure a reliable water supply for an intelligent fire detection system, enabling rapid response to...
Revitalising Industrial Operations: Obsolete PLC Reverse Engineering and Upgrade case study
Our case study unveils a PLC upgrade solution for a prominent industrial client. The challenge was an Allen Bradley system that was locked off, making conventional coding export impossible. This scenario is all too common, with outdated control hardware often...
Case Study: Upgrading Motor Control Centers for Enhanced Efficiency and Safety
Summary: Explore how Hale Engineering revitalised an industrial client's Motor Control Centers (MCCs) through a comprehensive upgrade and replacement project. Learn about the benefits of upgrading MCCs, including enhanced efficiency, cost savings, improved...
Case Study:Variable Frequency Drive & Rope Pull Emergency Stop System
Summary: Discover how Hale Engineering enhanced an industrial manufacturing company's belt conveyor system by integrating a variable frequency drive (VFD) and a rope pull emergency stop system. Learn about the benefits of VFDs for energy efficiency and process...
Case studies collection – Blast from the past
Here are some interesting case studies from the past - 1.Gas Screw Compressor Control System Our client was manufacturing two gas screw compressors. We designed and built the associated control panels and software, which was based upon a Mitsubishi PLC....