Our Case Studies
Explore our success stories and discover how Hale Engineering has transformed industrial landscapes through cutting-edge automation and control solutions.
Waste incinerator plant boiler panel upgrade, implementation and saftey check
A new customer Tradebe in Wrexham approached Hale Engineering, given the companies recognised expertise in waste incineration, to upgrade an old boiler panel and make PLC and SCADA modifications to improve the safety and efficiency of the plant. The project involved...
Enhancing Industrial Operations through Control Room Redesign
In efforts to increase efficiency an industrial processing client reached out to us for a comprehensive plant control system upgrade. As part of this project, Hale Engineering was tasked with conceptualising a new control room design to optimise efficiency and...
Revamping Robotic Bin Wash Line: A Case Study by Hale Engineering
Design projects are not often conducted by the engineering consultant company. However, here at Hale we change the norm. Our most recent project was to assist our client to overhaul an existing robotic bin wash line and in this case study we will discuss how we did...
Lamination press renewal: Hale Engineering upgrades existing machinery to save costs on replacement
Hale Engineering specialises in various areas of industrial engineering. We are unique in the way we offer a variety of services, from consultation to design and installation. Recently, we undertook a project that not only showcased our wide range of skills but also...
Upgrading Siemens PLC In a Drum Filling System
The Hale Engineering team recently undertook a significant upgrade for Moove Lubricants Ltd based in Kent, replacing an outdated Siemens PLC with the latest model in their drum system. The company needed the system to be upgraded as the existing PLC system was too old...
SNCR System Engineering Installation
Introducing our first case study of 2024! This is an ongoing project which we were called to. This visit involved the introduction of SNCR tech which is one of Hale Engineering's many specialties. The team recently introduced Selective Noncatalytic Reduction (SNCR)...
Relocating Condensate Extraction Instrumentation and Siemens Software Updates
In response to the evolving needs of our clients, the Hale Engineering team recently undertook a project involving the relocation of Condensate Extraction System collection tanks within a customer's plant. The driving force behind this move was the integration of a...
Engineering Solution for A Faulty Draught Sensor
The Hale Engineering Team recently played a pivotal role in addressing a pressing issue for one of our clients. This involved a faulty draught sensor within an intricate incinerator system. This predicament became apparent as a noticeable discrepancy surfaced between...
Selective Non-Catalytic Reduction System Integration: Enhancing Control with Siemens PLC in Mitsubishi Environment
Often in engineering, the need to upgrade and integrate with legacy control systems is a common challenge. This case study delves into a scenario where our client's existing Mitsubishi PLC lacked the capability to communicate with an advanced SNCR system. These...