Our Case Studies

This case study looks at the successful delivery of a major control system upgrade for an industrial incinerator, where long-term reliability, safety and operational resilience were critical. The goal was to replace a 30-year-old Mitsubishi PLC system with a fully...

This incinerator control system upgrade case study explains how control system risk can build over time across incineration and industrial process sites. It does not always appear suddenly; it often develops through repeated drive faults, ageing protection devices,...

This case study looks at the successful delivery of a critical electrical upgrade at a high-capacity industrial incineration plant, where reliability, safety and operational continuity are essential. The goal was to modernise the plant’s ageing electrical...

A client approached our engineering team with a critical safety concern involving the monitoring and control of negative pressure within their ventilation system. The requirement was highly specific: the system needed to detect negative pressure values reaching –70 Pa...

Hale Engineering has been approached to replace an ageing system in an industrial facility with a modern Motor Control Centre (MCC) and enclosure. The existing system was outdated and inefficient, leading to increased maintenance costs, operational challenges, and...

Hale Engineering has undertaken a new project where we are using laser scanning technology to design a replacement control system for an industrial plant. By creating a highly accurate 3D model of the client’s site, we ensure precision in the integration of the new...

Our client approached Hale Engineering with a pressing need: an automated solution to manage their tank-filling process with precision and without the constant worry of overfilling. This was no ordinary challenge—it demanded a bespoke solution that could blend...

Client Challenge: The client required an efficient, safe, and automated solution to drop-test material samples from determined heights. The process needs to be accurate and repeatable to produce precise data. Hale Engineering was tasked with designing a system to...

Hale Engineering was engaged in enhancing the emergency vent system at an incineration plant by integrating a new valve set into the electrical and control systems. While the project initially focused on wiring the valve actuators to the plant’s control systems, the...