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The 5 most common mistakes in control system upgrades (and how to avoid them)

The 5 most common mistakes in control system upgrades (and how to avoid them)

by Hale Eng | Dec 2, 2025 | Industrial Automation Insights

Modern plants depend on automation that works flawlessly — but when it’s time to upgrade, many organisations underestimate just how complex, high-risk, and interdependent their control systems really are. A PLC or SCADA upgrade isn’t just swapping hardware. It affects...
PLC Health Checks and Upgrades: How to Know When It’s Time to Repair or Replace

PLC Health Checks and Upgrades: How to Know When It’s Time to Repair or Replace

by Hale Eng | Nov 4, 2025 | Industrial Automation Insights

In industrial operations, a well-maintained PLC system is the difference between smooth production and unexpected downtime. But as systems age, even the most reliable controllers can develop issues that impact safety, efficiency, and performance. Yet for many small...
Top 7 Causes of PLC Communication Failures (and How to Prevent Them)

Top 7 Causes of PLC Communication Failures (and How to Prevent Them)

by Hale Eng | Oct 7, 2025 | Industrial Automation Insights

When a programmable logic controller (PLC) stops communicating correctly, production doesn’t just slow down—it stops. Communication faults are among the most common yet costly issues in automated environments, often masking deeper system vulnerabilities. At Hale...
From Innovation to Integration: What Siemens’ 3D Scanner Means for UK Manufacturing

From Innovation to Integration: What Siemens’ 3D Scanner Means for UK Manufacturing

by Hale Eng | Sep 10, 2025 | Industrial Automation Insights

The manufacturing world is no stranger to transformation, but every so often, a technology comes along that sets a new benchmark. Siemens’ latest innovation, Optimize MyProgramming /3D Scanner, unveiled at EMO 2025, is one such leap forward. It promises to redefine...
AI in manufacturing: why 95% of manufacturers are investing – and how Hale Engineering helps UKk industry

AI in manufacturing: why 95% of manufacturers are investing – and how Hale Engineering helps UKk industry

by Hale Eng | Aug 26, 2025 | Industrial Automation Insights

Artificial intelligence is no longer a future vision—it’s already transforming how factories operate. According to the State of Smart Manufacturing Report by Rockwell Automation, 95% of manufacturers are investing in AI in manufacturing or planning to do so within...
Top 5 Allen-Bradley PLC Maintenance Best Practices (and Why a Health Check Is Essential)

Top 5 Allen-Bradley PLC Maintenance Best Practices (and Why a Health Check Is Essential)

by Hale Eng | Jul 30, 2025 | Industrial Automation Insights

Is Your Allen-Bradley PLC Quietly Sabotaging Your Production? In industrial environments, programmable logic controllers (PLCs) are the foundation of reliable automation. Yet despite their critical role, PLC systems — even robust platforms like Allen-Bradley — are...
Hale Engineering Welcomes Rockwell Automation’s Launch of PointMax™ I/O System

Hale Engineering Welcomes Rockwell Automation’s Launch of PointMax™ I/O System

by Hale Eng | Jun 26, 2025 | News

Hale Engineering, a leading provider of electrical and mechanical engineering solutions, is pleased to acknowledge the recent announcement by Rockwell Automation regarding their new PointMax™ I/O system. This innovative remote input/output (I/O) solution is designed...
Upgrading an ageing industrial system with a modern Motor Control Centre (MCC)

Upgrading an ageing industrial system with a modern Motor Control Centre (MCC)

by Hale Eng | Mar 24, 2025 | Case Studies

Hale Engineering has been approached to replace an ageing system in an industrial facility with a modern Motor Control Centre (MCC) and enclosure. The existing system was outdated and inefficient, leading to increased maintenance costs, operational challenges, and...
Hale Engineering’s Expertise in Laser Scanning for Control System Design

Hale Engineering’s Expertise in Laser Scanning for Control System Design

by Hale Eng | Mar 5, 2025 | Case Studies

Hale Engineering has undertaken a new project where we are using laser scanning technology to design a replacement control system for an industrial plant. By creating a highly accurate 3D model of the client’s site, we ensure precision in the integration of the new...
Health and Safety Responsibilities for Grid-Scale Battery Energy Storage Systems

Health and Safety Responsibilities for Grid-Scale Battery Energy Storage Systems

by Hale Eng | Feb 26, 2025 | News

The Health and Safety Executive (HSE) has launched a new webpage to help those involved in the life-cycle of battery energy storage systems (BESS)—including designers, installers, and operators—understand their health and safety responsibilities. Key regulations that...
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Recent Posts

  • The 5 most common mistakes in control system upgrades (and how to avoid them)
  • PLC Health Checks and Upgrades: How to Know When It’s Time to Repair or Replace
  • Top 7 Causes of PLC Communication Failures (and How to Prevent Them)
  • From Innovation to Integration: What Siemens’ 3D Scanner Means for UK Manufacturing
  • AI in manufacturing: why 95% of manufacturers are investing – and how Hale Engineering helps UKk industry

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