Our Case Studies

Maintaining the right temperature is often the key to ensuring the smooth operation of various manufacturing systems. When a manufacturing plant recently faced temperature-related challenges, they called Hale Engineering to investigate and resolve the issue. What they...

Challenges can arise at any moment in engineering and it is important to have an effective and smooth response to ensure successful operations. This was highlighted recently when we received a reactive call at 10 pm concerning a clients hardware overheating issue. The...

Reliability and efficiency of machinery in the electrical engineering is important. During this article we will delve into 2 major enhancements to industrial equipment Hale Engineering undertook. One being the replacement of an ageing ABB drive and the other,...

This case study highlights the upgrade of our Roof Fan Control circuits, where we detail the essential steps, from initial planning to panel construction. Planning for Success: The case study began with a site visit by our engineer, gathering crucial data to shape the...

Our recent project involved the creation of a new control panel for a Sprinkler Valve system which oversees the water tank refill process. Our objective was clear: design a control panel capable of autonomously closing the refill supply valve when the water tank...

Here we have a short case study by Hale Engineering. Sean commissioned a Siemens MAG 5000 flow meter, designed to monitor the m³/h steam flow from a boiler. He configured the 4-20 mA output to an Allan Bradley controller, enabling real-time data transmission and...

Our mission was to transform this fire pump into booster pumps for a metal shredding facility. This was so that the fire pumps would bolster fire safety. We wanted to ensure a reliable water supply for an intelligent fire detection system, enabling rapid response to...

Our case study unveils a PLC upgrade solution for a prominent industrial client. The challenge was an Allen Bradley system that was locked off, making conventional coding export impossible. This scenario is all too common, with outdated control hardware often...

Summary: Explore how Hale Engineering revitalised an industrial client's Motor Control Centers (MCCs) through a comprehensive upgrade and replacement project. Learn about the benefits of upgrading MCCs, including enhanced efficiency, cost savings, improved...